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球铁配料计算 |
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本列配料单 |
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名称 |
化 学 成 份（%） |
加入量（%） |
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熔化量(Kg) |
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C |
Si |
Mn |
Cr |
Ni |
Mo |
Cu |
P |
S |
Mg |
RE |
输入列 |
|
1000 |
|
生铁 |
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4.4 |
1 |
0.2 |
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0.07 |
0.1 |
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40 |
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400 |
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废钢 |
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0.25 |
0.3 |
0.61 |
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0.04 |
0.04 |
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53.67 |
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536.7 |
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增碳剂 |
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100 |
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2.33 |
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23.3 |
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回炉料 |
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3.7 |
2.7 |
0.415 |
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0.04 |
0.02 |
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0 |
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0 |
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铁料合计 |
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4.2242 |
0.561 |
0.4074 |
0 |
0 |
0 |
0 |
0.0495 |
0.0615 |
0 |
0 |
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0 |
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收得率% |
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97 |
95 |
85 |
75 |
100 |
100 |
100 |
100 |
100 |
0 |
0 |
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0 |
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铁水合计 |
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4.0974 |
0.533 |
0.3463 |
0 |
0 |
0 |
0 |
0.0495 |
0.0615 |
0 |
0 |
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0 |
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硅铁 |
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0.2 |
75 |
0.4 |
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0.04 |
0.02 |
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1.3 |
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13 |
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锰铁 |
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7 |
2.5 |
65 |
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0.2 |
0.03 |
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0 |
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0 |
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钼铁 |
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0 |
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0 |
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铬铁 |
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0 |
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0 |
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镍 |
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0 |
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0 |
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铜 |
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0 |
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0 |
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合金合计 |
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0.0026 |
0.975 |
0.0052 |
0 |
0 |
0 |
0 |
0.0005 |
0.0003 |
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0 |
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收得率% |
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100 |
100 |
80 |
75 |
100 |
100 |
100 |
100 |
100 |
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0 |
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收得合计 |
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0.0026 |
0.975 |
0.0042 |
0 |
0 |
0 |
0 |
0.0005 |
0.0003 |
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0 |
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铁水成份 |
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4.1 |
1.508 |
0.3504 |
0 |
0 |
0 |
0 |
0.05 |
0.0617 |
0 |
0 |
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0 |
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球化剂 |
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40 |
4 |
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7 |
3 |
1.7 |
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17 |
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孕育剂 |
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0.2 |
65 |
0.4 |
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0.04 |
0.02 |
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1 |
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10 |
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球孕合计 |
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0.002 |
1.33 |
0.072 |
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0.0004 |
0.0002 |
0.119 |
0.051 |
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0 |
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收得率% |
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100 |
100 |
100 |
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100 |
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42 |
80 |
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0 |
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收得合计 |
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0.002 |
1.33 |
0.072 |
0 |
0 |
0 |
0 |
0.0004 |
0 |
0.04998 |
0.0408 |
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0 |
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球铁成份 |
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3.902 |
2.838 |
0.4224 |
0 |
0 |
0 |
0 |
0.0504 |
0.0617 |
0.04998 |
0.0408 |
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0 |
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退火铁素体 |
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3.5-3.9 |
2.0-2.7 |
≤0.6 |
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≤0.07 |
≤0.02 |
0.03-0.06 |
0.02-0.04 |
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CE |
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铸态铁素体 |
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3.5-3.9 |
2.5-3.0 |
≤0.3 |
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≤0.07 |
≤0.02 |
0.03-0.06 |
0.02-0.04 |
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4.84803625 |
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低温铁素体 |
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3.5-3.9 |
1.4-2.0 |
≤0.2 |
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≤0.04 |
≤0.01 |
0.04-0.06 |
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铸态珠光体 |
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3.6-3.8 |
2.1-2.5 |
0.3-0.5 |
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0-0.2 |
0.5-1.0 |
≤0.07 |
≤0.02 |
0.03-0.06 |
0.02-0.04 |
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热处理珠光体 |
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3.5-3.7 |
2.0-2.4 |
0.4-0.8 |
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0-0.2 |
0-1.0 |
≤0.07 |
≤0.02 |
0.03-0.06 |
0.02-0.04 |
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2.3-2.3 |
铸态组织中珠光体为主 |
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2.5-2.9 |
铸态组织中铁素体大于珠光体 |
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3.2-4.0 |
铸态组织基本为铁素体 |
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使用方法： |
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1.在炉料行输入各种炉料的化学成份。 |
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2.收得率行输入各种元素收得率。如果不清楚，就用现生产的品种核算一下。 |
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3.在加入量（%）输入列中输入各种炉料加入百分比,废钢一项不能输入。 |
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4.看铁水成份和球铁成份两行是否附合工艺要求，如不附合则修改加入量输入列中炉料加入百分比，直到附合工艺要求。 |
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5.输入熔化量，则得到配料单。 |
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6.千万注意表中红色字不能改动，易碎！将文件多作个备份。 |
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